How Reactivity is Predicted
Once you haveÌýadded two or more substances to My365betÓéÀÖ, you can see reactivity predictions about what might happen if any of those substances were to mix together.
To make those predictions, CAMEO 365betÓéÀÖ first identifies each chemical's reactive groups, and then predicts the kind of pair-wise reactions likely to occur when members of these groups are mixed together. (Each chemical in the database has been assigned to one or more reactive groups Ìýbased on its chemistry.)
To help understand pair-wise reactions and how reactive groups are involved, it may be useful to look at an example of how CAMEO 365betÓéÀÖ predicts chlorine and gasoline will react if they are mixed.how CAMEO 365betÓéÀÖ predicts chlorine and gasoline will react if they are mixed.
Gasoline has been assigned to a single reactive group (Hydrocarbons, Aliphatic Saturated), while chlorine has been assigned to two reactive groups (Oxidizing Agents, Strong and Halogenating Agents). How do I see reactive group assignments?
To make the predictions for a mixture of gasoline and chlorine, CAMEO 365betÓéÀÖ looks at these reactive group pairings:
- [Hydrocarbons, Aliphatic Saturated] + [Oxidizing Agents, Strong]
- [Hydrocarbons, Aliphatic Saturated] + [Halogenating Agents]
The reactivity predictions that you see in the Compatibility Chart are actually a summary of all the predictions for each reactive group pairing assigned to the two selected chemicals. The chart includes short summary statements about the hazards; click on the intersecting cell to jump to a section below that chart that includes more detailed statements and potential gas byproducts. Additionally, in that section, you can also click on the Documentation link to read background information on why CAMEO 365betÓéÀÖ made a particular reactivity prediction for that pair-wise combination.
Reactions Between More than Two 365betÓéÀÖ
When you have more than two substances in your My365betÓéÀÖ Collection, you should be aware that CAMEO 365betÓéÀÖ can only account for the reactions between two substances at a time.
For example, if you added acetone to the example mixture above, CAMEO 365betÓéÀÖ would look at the reactivity of individual pairs (acetone + chlorine; acetone + gasoline; and chlorine + gasoline) rather than the combination of all three together (acetone + chlorine + gasoline). If fact, the pair-wise calculations are even more complicated than that, because they are based on the reactive groups assignments as described in the example above rather than the chemicals themselves.
Important Note: When there are three or more substances in the mix, they may react together in ways that CAMEO 365betÓéÀÖ' pair-wise reactions can't predict. Learn more about reactivity prediction limitationsLearn more about reactivity prediction limitations
- For example, glycerin and nitric acid react very little when they're mixed together. However, if sulfuric acid is added to the mix, the three chemicals react together to produce the powerful explosive nitroglycerin. CAMEO 365betÓéÀÖ doesn't predict this reaction , because it looks at the pairs (glycerin + nitric acid; glycerin + sulfuric acid; and nitric acid + sulfuric acid) rather than all three chemicals together.
- In other cases, one of the chemicals may act as a catalyst that accelerates the rate of reaction between other chemicals in the mixture. For example, nickel carbonyl catalyzes many polymerization reactions and other kinds of synthetic organic reactions. In such cases, the reactivity hazard may be greater than predicted.
However, reactions among more than two chemicals are relatively uncommon in nature, except for the catalyzed reactions that are common components of the metabolic processes of living organisms.
Compatibility Color-Coding on ReactivityÌýPredictions
Reactivity predictions are shown in the Compatibility Chart, and the intersecting cell for a pair of chemicals is marked as Incompatible (), Caution (
), or Compatible (
). (The cells also contain short phrases that summarize the reactive hazard predictions, such as "Corrosive" or "Generates heat"; a cell without any short hazard phrases means that there is no known hazardous reaction for that pair.) Below is a summary of the critical decision points that went into making the compatibility color-coding assignments for the reactivity predictions.
The compatibility decisions are all made within the context of a specific scenario: two chemicals (in approximately equal proportions) mixing thoroughly under ambient conditions for a warm climate (i.e., one atmosphere of pressure and temperatures of 75-120°F [24-49°C]) and with no catalytic impurities.ÌýA note about intentional and unintentional chemistryA note about intentional and unintentional chemistry
Intentional Chemistry
The discussion above about chemical compatibility hazards and color-coding in CAMEO 365betÓéÀÖ is based on a specific scenario. For intentional chemistry, most reactions are driven forward by heat, pressure, catalysis, etc. and do not follow the coding we are applying here. However, the appropriate application of process safety engineering can mitigate the known hazards of reaction. This includes the whole palette of engineering design, including duplicate systems for power, cooling, mixing, pressure relief, etc.
Unintentional Chemistry
The compatibility hazard codes and colors only apply to a specific scenario. In an uncontrolled accident, mixing conditions may be changing very dramatically and rapidly. Although the Compatibility Chart and predicted hazards may apply to a situation one moment, they may not apply the next moment (depending on conditions). For instance, a train derailment may initially create a "compatible" mixture (from the standpoint of the Compatibility Chart). If, after a short period of time, a fire starts near enough to the spilled chemicals to begin driving a hazardous reaction in the formerly compatible mixture, this new situation would not be predicted by CAMEO 365betÓéÀÖ. In these cases the use of CAMEO 365betÓéÀÖ is inadequate for predictive purposes, and appropriate chemical advisory assistance should be sought. Expert chemists from the companies that produced the spilled chemicals may be the most appropriate source of information in such cases.
The chemical reactions between two materials are considered to be
ÌýIncompatible (hazardous) if they meet any of the following criteriaIncompatible (hazardous) if they meet any of the following criteria
- The reaction produces a large amount of heat (above approximately 100 calories/gram), which may lead to a hazardous situation. The interaction between strong acids Ìýand strong bases Ìýwill exceed this threshold. Another example is the thermal runaway reactions associated with uncontrolled polymerization —the most often cited example of hazardous heat release. Polymerization reactions are complicated by the intrinsic instability of the monomers Ìýinvolved in the reaction, and the very rapid buildup of heat can overwhelm any process safety features that have been implemented.
- Hazardous products are formed in the reaction (such as unstable, corrosive , flammable , or toxic products) or gases are produced. One of the greatest causes of accidents in the past has been inadequate process safety design that didn't take gaseous product generation into account, leading to pressure buildup in containers.
ÌýCaution (possibly hazardous) if they meet any of the following criteriaCaution (possibly hazardous) if they meet any of the following criteria
- The intrinsic instability of reactants may lead to unforeseen hazardous situations. For example, when polymerizable materials are mixed with chemicals that are not known to be incompatible, a hazardous reaction could still occur due to an unexpected interaction (such as inhibitor deactivation).
- One of the chemicals in the pair commonly contains impurities that are incompatible with the other chemical in the pair. An example of this is the slow formation of peroxides in ethers that have been exposed to air. In some cases, the peroxide impurities may react hazardously with the other chemical in the mixture, even if that chemical would not react with pure ethers.
- A hazardous reaction could occur between the two chemicals, but it is slow under the conditions of the mixing scenario.
Whenever a yellow cautionary warning appears, click on the documentation link for that pair (in the detailed pair-wise predictions below the Compatibility Chart) to understand the nature of the hazard and whether it applies to your scenario.
ÌýCompatible (unlikely to be hazardous) if they meet all of the following criteriaCompatible (unlikely to be hazardous) if they meet all of the following criteria
- The materials either do not react with one another or react so slowly as to be considered non-hazardous under the conditions of the mixing scenario.
- If the mixture does react, only a small amount of heat is released by the reaction (less than approximately 100 calories/gram).
- The chemical mixture does not produce unstable, flammable , corrosive , or toxic products.