General Guidance on Absorbents
Here are some situations to watch out for when using absorbents —and steps to minimize potential problems:
- Contaminants from Spill CleanupContaminants from Spill Cleanup
If contaminants (such as dirt and rust) become mixed in with a spilled chemical and the absorbent used on the spill, itĚýmay cause runaway exothermic reactions during spill clean-up and in the waste absorbent in its disposal packaging.
Steps to Minimize the Problem:
- Be aware of contaminants in the spill area that could mix with the spilled chemical and absorbent during cleanup.
- Quickly dispose of and incinerate disposal packs.
- Monitor the temperature of used disposal packs—especially if (a) potentially reactive contaminants were mixed in or (b) the packs must be stored for an extended time.
- Flammable Atmosphere Above Used AbsorbentsFlammable Atmosphere Above Used Absorbents
A flammable atmosphere can develop above absorbents wetted with a chemical that is above its flash point . A chemical that has a high heat of absorption with a given absorbent will increase in temperature when mixed with that absorbent. If its flash point is just above ambient temperature, that increase in temperature may be enough to warm the chemical above its flash point and generate a flammable atmosphere. For example, amines have a high heat of absorption when they are absorbed onto Mineral-Based or Clay-Based Absorbents.
Steps to Minimize the Problem:
- Avoid creating a chemical/absorbent mixture known to have a high heat of absorption.
- Ensure good ventilation when applying an absorbent to a spilled chemical.
- Consider diluting the spilled chemical before using absorbents—as long as the spilled chemical is not water-reactive .
- Reduce the amount of oxygen in the headspace of the disposal pack by filling it with water—as long as the spilled chemical is not water-reactive.
- Heat Buildup in Used AbsorbentsHeat Buildup in Used Absorbents
Even small amounts of heat generated from a chemical reaction on an absorbent can cause a thermal runaway. Since heat loss occurs at the surfaces of materials, heat loss is less efficient when the surface area of the used absorbent is decreased. This could happen when used absorbents have been collected into a large pile or placed in a disposal container. Particulate or granular solids lose heat at slower rates than liquid systems.
Steps to Minimize the Problem:
- Don't absorb chemicals that are incompatible with the absorbent. This avoids heat generation in the first place.
- Allow used absorbent to cool to ambient temperature before collecting it into a disposal pack.
- If air oxidation of the absorbed chemical is an issue, minimize air in the disposal pack containing the waste absorbent by filling it with water or purging with nitrogen; also ensure that containers are fully sealed from air intrusion (rather than loosely capped).
- Quickly dispose of and incinerate all wastes.
- If you must store disposal packs for long periods of time, or if the packs contain questionable mixtures of chemicals and absorbents, monitor the packs for increases in temperature or internal pressure.
- Moisture in AbsorbentsMoisture in Absorbents
Water in any absorbent can react with water-sensitive compounds, potentially causing gas generation and a thermal runaway. Example water-sensitive compounds include acyl chlorides, anhydrous ferric chloride, and isocyanates.
Steps to Minimize the Problem:
- Carefully monitor moisture content in absorbents that are intended for use with water-sensitive compounds, both in new lots of absorbent material and in stored (or opened) packages of absorbent especially if stored in humid areas or for long periods of time.
- Consult with experts for ways to reduce the moisture content of absorbents.
- Oxidizable Organics on AbsorbentsOxidizable Organics on Absorbents
Liquids have more surface area in contact with air once they have been absorbed by high-surface-area solids. This is a problem when the liquids are organics that are susceptible to exothermic Ěýoxidation by air, because the amount of liquid available to react with air is much greater than if the liquid were in a puddle or in container by itself. The amount of heat generated by the exothermic oxidation reaction can lead to a thermal runaway in used absorbents—possibly resulting in a fire or explosion .
Steps to Minimize the Problem:
- Allow used absorbent to cool to ambient temperature before collecting it in a disposal pack.
- Use airtight, sealed disposal packs to exclude entrance of additional air.
- Minimize air in disposal packs by filling the packs with water or purging with nitrogen.
- Incinerate disposal packs as soon as possible.
- If you must store disposal packs for long periods of time, monitor the packs for increases in temperature or internal pressure.
- Source of Absorbent and Lot-to-Lot ConsistencySource of Absorbent and Lot-to-Lot Consistency
Dirt, Clay-Based and Mineral-Based Absorbents mined from different locations can have varying levels of acidity and trace impurities (such as heavy metals). Exothermic Ěýpolymerization of many reactive monomers Ěýcan be initiated by acidic sites or impurities within these absorbents. The varying composition of absorbents from different sources can result in unanticipated reactivity with reactive monomers.
Steps to Minimize the Problem:
- Avoid using dirt, clay-based, and mineral-based absorbents with reactive monomers.
The moisture content of different lots of the same kind of absorbent (for example, sawdust) can be quite different. The higher moisture content of some lots can result in unanticipated reactivity of wet absorbent with water-sensitive compounds—a situation that can lead to thermal runaway.
Steps to Minimize the Problem:
- Monitor moisture content in new and opened containers of absorbents—especially in the case of absorbents that could be used on water-sensitive compounds.
- Spills of Concentrated 365betÓéŔÖSpills of Concentrated 365betÓéŔÖ
Spills of concentrated strong oxidizers , monomers , and other high-energy compounds pose response, handling, and disposal concerns because of the high reactivity of these chemicals.
Steps to Minimize the Problem:
- Follow the manufacturer's spill clean-up recommendations.
- Consult experts for guidance on the safe disposal of concentrated reactive chemicals.
- If the spilled chemical is water-soluble and not water-reactive , consider diluting it with water before using absorbents.
- Spills of Concentrated PeroxidesSpills of Concentrated Peroxides
The absorption of concentrated peroxides onto high-surface-area solids can result in rapid peroxide decomposition, a reaction which is highly exothermic and generates oxygen gas. Oxygen gas can support the combustion of other materials, including combustible absorbents (such as sawdust), and this overall situation can easily result in a fire or explosion .
Steps to Minimize the Problem:
- Pure peroxides must be diluted with water prior to disposal and should never be disposed of directly.
- Do not mix peroxide-containing waste with other chemical waste.
- Consult with experts for further information.
Recommendations from Clark, D. E. 2001. "Peroxides and Peroxide-Forming Compounds." Journal of Chemical Health and Safety. 8(5): 12-21.